OY1100B 100ton Hydraulic Bottle Jack

Industry Knowledge

What should we pay attention to when storing and transporting the OY1100B 100-ton hydraulic jack?

As a heavy-duty tool, the OY1100B 100-ton hydraulic jack requires special attention during storage and transportation to ensure the stability of its performance and extension of its service life.

In terms of storage, for the OY1100B 100-ton hydraulic jack, the choice of environment is crucial. The jack should be stored in a dry, ventilated, dust-free, and corrosive gas-free indoor environment to avoid damage from moisture, dust, and corrosive gases. At the same time, the relative humidity in the storage room is best not to exceed 60% to prevent the internal metal parts of the jack from rusting or corroding. In addition, the temperature change should not be too large. Excessive temperature changes may cause the sealing material inside the jack to age, thus affecting its sealing performance.

In terms of storage method, when the jack is not in use, it is best to store it in the original packaging. This can effectively prevent damage to the jack from external factors. The original packaging is often carefully designed to effectively protect the jack from outside elements. The original packaging is usually made of strong and durable materials, which can effectively prevent physical damage such as impact and crushing. The original packaging often has good sealing performance, which can isolate external dust, moisture and other pollutants, preventing them from causing corrosion or damage to the surface and internal components of the jack. The original packaging also prevents direct UV rays from reaching the jack, thus slowing down its aging process. In addition to the protective benefits of the original packaging, placing your jack in its original packaging will help keep it tidy and manageable. The original packaging usually has clear markings and instructions, making it easy to find and use the jack quickly when needed. At the same time, storing jacks neatly can also help improve work efficiency and reduce the possibility of misoperation. If the original packaging has been damaged or lost, we can also choose to use other suitable storage methods. For example, use a dedicated jack storage rack or tool box for storage. These storage devices usually have a stable structure and appropriate protective measures, and can replace the function of the original packaging to a certain extent. No matter what storage method is used, you need to pay attention to the following points: First, ensure that the storage environment is dry, ventilated, and dust-free to avoid moisture and contaminants from causing damage to the jack; secondly, avoid exposing the jack to sunlight or water for a long time. in a high-temperature environment to avoid material aging and performance degradation; finally, the stored jacks should be checked regularly to ensure that they are in good condition, and possible problems should be discovered and dealt with in a timely manner.

For large jacks, such as the OY1100B 100-ton hydraulic jack, due to its large size and weight, special attention should be paid to the stability during storage. When placing it, it should be placed in a horizontal position and ensure that the entire side of the jack is supported to prevent it from being deformed or damaged due to uneven stress. At the same time, avoid placing the jack in a vertical position for long periods of time, as this will cause uneven pressure on the thickness of the jack ring, which may result in permanent deformation of the jack.

In terms of transportation, due to the large weight and volume of the OY1100B 100-ton hydraulic jack, appropriate transportation tools need to be used for transportation. Before loading, the transportation vehicle should be inspected to ensure that its load-bearing capacity and stability meet the requirements. When loading a truck, special lifting equipment should be used to avoid damage to the jack caused by using inappropriate tools or methods. At the same time, ensure that the jack remains stable during transportation to prevent damage due to shaking or collision.

During transportation, attention should also be paid to the protection of the jack. For jacks with sealing rings or dust covers, make sure they are well sealed to prevent contamination by dust or other impurities during transportation. At the same time, care should also be taken to avoid excessive impact or vibration on the jack to avoid damage to its internal structure and performance.

After transportation to the destination, the jack should be inspected in detail. Check its appearance for damage, deformation or rust, and check whether its internal structure and function are normal. If any problems are found, they should be dealt with and repaired in time to ensure that the jack can be used normally.

How to perform daily maintenance and upkeep on the OY1100B 100-ton hydraulic jack to extend its service life?

As a heavy-duty hydraulic equipment, the OY1100B 100-ton hydraulic jack plays an indispensable role in engineering construction and heavy object lifting. In order to ensure that it operates efficiently and safely, and to extend its service life, routine maintenance and upkeep is essential.

1. Inspection before use
Appearance inspection: Before each use, the appearance of the jack should be carefully inspected for damage or deformation, especially the hydraulic cylinder block and piston rod, to ensure there are no scratches, cracks or rust.
Inspection of connecting parts: Check whether all connecting parts (such as oil pipes, joints, etc.) are tight and there is no leakage. Loose or damaged parts should be tightened or replaced in time.
Hydraulic system inspection: Check whether the hydraulic oil level is within the standard range and whether the oil quality is clean and free of impurities. If the oil is found to be turbid or contains impurities, it should be replaced in time.

2. Precautions during operation
Strictly abide by technical indicators: The operation of the jack should be strictly carried out in accordance with the manual and technical indicators, and no changes should be made at will or beyond the specified operating range. For example, the length of the handle, the number of operators, the lifting height, etc. should be strictly observed. It is not allowed to lengthen the operating handle or increase the number of operators to exert strong hard pressure.

Smooth operation: During the lifting process, the operation should be carried out smoothly and avoid sharp lifting or impact. This reduces the pressure impact on the hydraulic jack, helping to maintain the stability of the equipment and extend its service life.

Pay attention to abnormal conditions: During operation, you should always pay attention to the working status of the hydraulic jack, such as whether there are abnormal sounds, oil leakage, unstable pressure, etc. Once an abnormality is discovered, stop operation immediately, check the cause, and seek help from professional maintenance personnel if necessary.

Pay attention to load balance: When using a hydraulic jack to lift heavy objects, ensure that the load is balanced and avoid force or tilt on one side. If multiple jacks are used at one end of the heavy object, the directions of their bases should be symmetrical, and the sum of the rated lifting capacities of each jack should not be less than the gravity of the equipment they bear to prevent overloading or unbalanced forces.

Control the lifting height: the lifting height cannot exceed the specified limit. The piston of a hydraulic jack is usually marked with a red line. When the red line is exposed, the operation should be stopped immediately. If there is no mark, the lifting height shall not exceed 3/4 of the total height of the nut sleeve or piston. If it is necessary to exceed the rated height, first place sleepers under the jacked weight, lower the jack, raise its bottom, and then repeat the jacking process.

Safety fixation: When using a hydraulic jack to lift vehicles or heavy objects, you must ensure that they are firmly fixed to prevent shaking or movement during the lifting process, which may lead to safety accidents.

Avoid overloading: Before using a hydraulic jack, you should estimate the weight of the lifting object and strictly adhere to its load capacity. Overloading may cause the jack to malfunction, deform, or cause other safety issues.

Keep it clean: During operation, try to avoid the hydraulic jack coming into contact with dirt, oil and other impurities to avoid affecting its working effect and causing damage.

Emergency treatment: During operation, if an emergency occurs, such as a sudden failure of the hydraulic jack or loss of control of heavy objects, the operation should be stopped immediately and appropriate emergency measures should be taken to ensure the safety of personnel and equipment.

3. Maintenance and maintenance after use
Cleaning work: After use, the jack should be cleaned, especially the hydraulic cylinder and piston rod parts. Oil and dust should be removed to keep its surface clean.
Lubrication and maintenance: Lubricate moving parts regularly to reduce wear and friction. Use appropriate lubricating oil or grease and follow instructions in the instructions.
Hydraulic system maintenance: Change the hydraulic oil regularly, and clean the tank and filter to ensure the cleanliness and normal operation of the hydraulic system. At the same time, check the working status of oil pumps, hydraulic valves and other components. If there are any abnormalities, they should be repaired or replaced in time.

4. Storage and safekeeping
Storage environment: The jack should be stored in a dry, ventilated, dust-free indoor environment, away from direct sunlight and moisture.
Dust-proof protection: When not in use for a long time, the surface of the jack should be covered with a dust-proof cover to prevent the intrusion of dust and debris.
Regular Inspections: Even when not in use, your jack should be inspected and maintained regularly to ensure it is in good condition.

5. Repair and replacement
Professional maintenance: If the jack is faulty or abnormal, it should be repaired by professionals. Do not disassemble or repair it without permission.
Part replacement: Seriously worn or damaged parts should be replaced in time to ensure the normal operation of the jack. When replacing parts, you should choose parts that match the original parts and are of reliable quality.