How to perform regular inspection and maintenance on Shop Crane to prevent failures?

As an important material handling equipment in factories and warehouses, Shop Crane's safety and stability are directly related to production efficiency and employee safety. In order to ensure that the Shop Crane can continue to operate safely, regular inspection and maintenance are essential.

Shop Crane Regular Inspections
External structural inspection
Check beams and supports for obvious deformation, cracks or corrosion. Check the straightness and squareness of beams and struts using measuring tools (e.g. ruler, angle ruler). Check the connections between beams and posts to make sure the welds are tight and there are no cracks or looseness. Check whether the track surface is smooth and whether there is any obvious wear, deformation or cracks. Check the rail connections to make sure the seams are tight and not misaligned or lifted. Use a spirit level to check the level of the track and make sure it is on the same level. Check that all bolts, nuts and other connecting parts are tight and not loose or missing. For connectors that have been used for a long time or have been impacted, key inspections should be carried out and replaced if necessary. Check that all safety protection devices such as safety doors, safety barriers and guardrails are complete and not damaged or missing. Ensure that safety protection devices can work properly, such as safety doors that can close automatically and guardrails that can prevent people from entering dangerous areas. Check whether the external structure of the Shop Crane is clean and free of dust, oil or other debris. Regularly clean the external structure of the Shop Crane to keep it clean and beautiful.

Electrical system inspection
Check whether the electrical control box is clean, tidy, and free of dust, oil, or other debris. Check whether the components in the control box are intact and not damaged or aged. Check whether the wiring is tight and whether there are any exposed parts. Make sure that the wires and cables are not compressed or worn. Check whether the Shop Crane's power circuit is intact and has no damaged, aged or exposed parts. Check the cable retention to ensure it is not pulled or twisted. Check whether the cable connector is tight and whether it is loose or oxidized.

Driveline inspection
Check the motor, reducer, coupling and other transmission components every quarter to ensure that there is no abnormal noise, vibration and overheating. Check whether the transmission chain, belt, etc. are loose or worn, and replace them if necessary.

Spreader and load inspection
Before each use, check whether the hooks, wire ropes and other lifting equipment are intact and whether there are any cracks, broken wires and other damages. Check whether the load-bearing capacity of the spreader meets the requirements. Overloading is strictly prohibited.

Lubrication and cleaning
Lubricate the Shop Crane's lubrication points regularly to ensure smooth operation of all components. Regularly clean the Shop Crane's tracks, beams, pillars and other external structures to keep them tidy.

Shop Crane Repair and Maintenance
preventive maintenance
Develop a preventive maintenance plan based on your Shop Crane's usage and equipment instructions. Conduct regular inspections of Shop Crane as planned, and deal with potential problems in a timely manner. Regularly replace wearing parts, such as wire ropes, pulleys, bearings, etc.

malfunction repair
Once the Shop Crane is found to be malfunctioning, stop using it immediately and notify professional maintenance personnel for inspection. Maintenance personnel should conduct a comprehensive analysis of the fault, find out the cause of the fault, and formulate a maintenance plan. Carry out maintenance according to the maintenance plan, ensure the quality of maintenance, and conduct necessary tests and trial runs.

Maintenance records and file management
Establish a maintenance record file for Shop Crane to record the time, content, maintenance personnel and other information of each maintenance. Regularly organize and analyze maintenance records, summarize common faults and maintenance experience, and provide reference for future maintenance.